PCB Design And Prototyping

When developing a new electronic product, the design must be built on top of a printed circuit board assembly.

As the backbone of any electronic system, the board and its components can make the difference between success and failure.

Get the most from your application with custom PCB assembly design and prototyping services from Surya Electronics. As a leading fabricator of bespoke PCBAs for critical electronic devices, we can help you take an idea from concept to reality on time and under budget.

Improving Time To Market

Getting PCBAs in the condition you desire sometimes involves additional processing, which may require transiting in-process material between service providers. This can slow turnaround times and boost project costs.

Surya Electronics eliminates these hassles by offering a full suite of in-house value-added services.

Conformal Coating

  • Spray Application Coating
  • Conformal Coating Dipping
  • Typical Robotic Processes
  • Brush Coating
  • Curing and Drying
  • Solvent- And Water-Based Conformal Coatings
  • UV Curing and UV Conformal Coatings
  • Potting

Assembly 

  • Mixed And Thru-Hole
  • Surface Mount Assembly
  • Single- or Double-Sided Placement
  • Electromechanical Assembly
  • Thru-Hole Assembly
  • Wire and Cable Assembly

Solder

  • Leaded
  • Lead-Free/RoHS Compliant

Programming

  • ISP, Or In-System Programming
  • ICSP, Or In-Circuit Seria Programming
  • PLD, CPLD, Microcontroller, FPGA, PROM, EPROM, And Flash Chipsets

Inspections

  • X-Ray
  • AOI, OR Automated Optical Inspection
  • High Res. 1.3 Mega Pixel Digital Color Camera
  • 100% High Intensity LED Lighting System
  • Pre- And Post-Reflow Inspection
  • Automatic Teach Tool, Or ATT
  • Software Automatic Programming Using Centroid Data
There are additional benefits to this process.
  • Proves Functionality
  • Demonstrates Manufacturability
  • Shortens The Product Lifecycle
  • Minimizes Development Costs
  • Facilitates A Smooth Transition To Production

The design and prototyping process enables a development team to prove feasibility and manufacturability as well as debug hardware, firmware, and software. The result is a finished product that’s safe, reliable, manufacturable, and functional, making it just right for its intended use-case.

As the backbone of any electronic system, the board and its components can make the difference between success and failure.

Get the most from your application with custom PCB assembly design and prototyping services from Surya Electronics. As a leading fabricator of bespoke PCBAs for critical electronic devices, we can help you take an idea from concept to reality on time and under budget.

 

Turnkey PCBA Design And Prototyping Capabilities 

Surya Electronics is happy to design and build PCBA prototypes from customer-supplied materials. Just send us what you have, and we’ll get to work right away.

Sometimes, purchasing the items needed to assemble a PCB can be difficult, though. We’re happy to take on those tasks for you, freeing your team to focus on more significant projects. Our procurement staff has many years of experience acquiring materials from approved vendors.

Let’s Team Up

No matter what functions your PCB design needs to perform, proving out the concept is the best way to bring a quality product to market. With Surya Electronics, making that happen is quick, easy, and affordable.

Contact us to learn more about PCB assembly design and prototyping.

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Acquatic Industry

Customer came to Surya to upgrade and add a digital interface along with added features to make the device more efficient and user friendly. Surya redesigned the electronics, added power capabilities on board and provided a programmable user interface.

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Rail Transport

Surya did a failure analysis and created a solution to make this industry safer and more reliable. Surya helped this customer through this redesigned and tested product.

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Medical Industry

An inconsistently performing surgical device required an electronic redesign. Surya analyzed and redesigned the medical device component and performed comprehensive testing to ensure it worked optimally. The product was delivered on time and on budget to client’s specifications.

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Consumer Product

A medical alert product required a size a reduction, Wi-Fi connection and an easier usability design. Component selection and plastics material integration was the key to making this device work.

Your Partner in PCBA Technology. | Reliable, Dependable, Economical | Made in the USA. | Call NOW: 630.858.8000